Concept

Fixture — where it appears

An arrangement of contacts that locates a workpiece, holds it, or both, with the two being different conditions on the same set of rows. Locating asks whether the contacts determine a pose and is a question about rank; holding asks whether they leave any motion and is a question about signs.

Named by 8 essays across one field — each of them below, with the objects they name alongside it.

6 contacts, and the box lifts straight off. 3-2-1, six contacts. Each pad is a contact and each arrow the direction the box is free to move there — the inward normal, and the whole of what the contact contributes. The rank is 6, which is full: these 6 contacts are 6 independent constraints and a bilateral version of them would fix the box completely. The margin is nought, so the box is free to leave, and no amount of tightening the tolerances on where the pads are would change that. Rank and hold are different questions and this is the pair of pictures that separates them. positioned by solving, not by drawing.

Four in the plane and seven in space

Six independent constraints fix a body in space and six contacts fix nothing, because d vectors can span d dimensions and can never positively span them. The minimum is one more than the dimension — and it is a floor rather than an answer: six contacts on a box held it in none of four thousand random arrangements and seven held it in twenty-one.

holding · Restraint
4 contacts, and the centres they still allow. The same four, placed pinwheel. The same square, the same four edges, the same distance along each — and taken the same way round rather than alternately. Every row's moment then has the same sign, so no positive combination can cancel it, and the part turns. Each contact contributes one half-plane of permitted centres per sense, and the shaded regions are what survives all 4 of them: the darker one is where an anticlockwise rotation is still permitted and the lighter one where a clockwise one is. What is left is the escape, and it is a region rather than a direction: any point inside it will do as a centre. The enumeration finds 4 extreme rays, of which 4 are rotations and the rest are translations — the corners of the region and its unbounded directions respectively. positioned by solving, not by drawing.

The escape is a place

A part that is not held escapes, and the useful thing is not that it escapes but where. The extreme rays of the cone are the corners of a region of the plane and its unbounded directions are translations — so the answer to 'this does not hold' is a picture with a shape, and the shape says where the next contact has to go.

holding · Restraint
5 contacts, and 1 of them free not to touch. A hexagon on five contacts. Each contact is removed in turn and the hold recomputed; the ones drawn in the warning colour are those whose removal leaves the part still held, which is to say the ones that are constraining nothing the others were not already constraining. There is one here, and the margin without it is 0.091 — unchanged, to every figure. That is the unilateral form of what a redundant constraint costs, and it costs something different from the bilateral form: a redundant bilateral constraint has to be satisfied and cannot be, so it leaves a gap somewhere; a redundant contact is simply free not to touch, and whether it does is decided by errors nobody controls. positioned by solving, not by drawing.

The contact that is free not to touch

A hexagon on five contacts holds, and taking one of the five away leaves the margin at 0.0914 — unchanged, to every figure. That contact constrains nothing the others were not already constraining, and what it actually does is become the one member of the set that is free not to touch, with the decision made by errors nobody controls.

holding · Restraint
Neither one comes out, and the two of them do. Two congruent Z-shaped parts in a tray that is open at the top. Each has a step that lies over the other's, so part A's four contacts with part B have normals at all four points of the compass and leave it no free direction at all — and the same is true of B, for the same reason and by symmetry. The blocking is mutual and there is no order in which the two can be taken out one at a time. Together they have 6 contacts, all of them with the tray, and exactly one direction out: straight up. So the removal cone of a set of parts is not built from the removal cones of its members, and which part comes out first is a question with no answer here. positioned by solving, not by drawing.

Neither part comes out first

Two congruent Z-shaped pieces in a tray open at the top. Each has four contacts with the other, with normals at all four points of the compass, so each alone is blocked in every direction there is — and the pair lifts straight out. The removal cone of a set of parts is not built from the removal cones of its members, and *which part comes out first* is a question with no answer.

holding · Restraint
A 4-sided bar, and the 13.6% it is out by. 3 flat jaws advancing together on a regular 4-sided bar of unit circumradius, with the bar turned 10.3° from square. The dashed circle is the axis the chuck is turning about and the marked point is where the bar's own centre has ended up: 0.13567 of a circumradius away. The arithmetic is one line — the jaws touch when c·u_k + h(u_k) = d, three unit vectors at 120° satisfy Σ u u ᵀ = 3/2 I, and so c = −⅔ Σ h(u_k) u_k — and it says that the offset vanishes exactly when the bar's own support function is unchanged by a 120° turn. Round, triangular, hexagonal, nine- and twelve-sided bars centre at any orientation; everything else does not, and by an amount that depends on how it happened to go in. Checked here against a linear program that closes the jaws without knowing the identity. positioned by solving, not by drawing.

Where the jaws put it

Three jaws closing on a bar put its axis at −⅔ Σ h(u_k) u_k, which vanishes exactly when the section's support function is unchanged by a 120° turn. So a three-jaw chuck centres round, triangular and hexagonal stock perfectly and a square bar by up to 17.3 per cent of its own circumradius — and the workshop rule about symmetry that predicts this is wrong, because a six-jaw chuck centres a square.

holding · Restraint
The pose set is finite exactly when the part is held. Two arrangements, both with 0.06 of clearance on every contact, with the set of positions the part's centre may occupy drawn to scale. The one on the left holds: its pose set is a small bounded polyhedron, and every dimension of it is proportional to the clearance. The one on the right does not: its pose set runs off the page in the direction the part slides out of the vee, and giving the contacts a tighter tolerance narrows the box without ever closing that direction. A tolerance cannot buy a hold. The clearance decides how big a finite pose set is and the arrangement decides whether it is finite, and the second question has to be settled first because no amount of the first will settle it.

Held is not located

Back every obstacle off by a clearance and the permitted poses become a polyhedron — bounded exactly when the arrangement is a hold, since an unbounded direction of it would be a ray of the escape cone. So whether a part is held is whether its pose set is finite, the clearance is what gives that set a size, and the two questions have to be settled in that order because no tolerance settles the first.

holding · Restraint
Whether the part goes in is one inequality. Two of the four contacts are moved and the other two left where the drawing says; the horizontal and vertical axes are those two errors, inward positive. The shaded region is where the part still goes in and the unshaded region is where it does not fit at all — not fits badly, not is located wrongly: there is no position and no orientation the part can take. The boundary is the straight line 0.250·e₁ + 0.250·e₂ = 0, whose coefficients are the shares from the previous figure. Four probe points are marked, each checked twice — once by the inequality and once by a linear program that looks for a pose and reports the program infeasible when there is none — and the two agree at every one. A hold turns a set of tolerances into a single condition, and the weights in it are what say which contact is worth making accurately.

Which contact to make accurately

A hold turns a set of contact tolerances into one linear inequality, and the weights in it are the coefficients of the combination that cancels — a quarter each on a square held by four, and 0.144 to 0.424 on a hexagon held by five. Above that line the part goes in and below it there is no pose it can take at all: not badly located, not out of position, no fit.

holding · Tolerance
The best four contacts on six regular polygons. The largest-margin placement of four frictionless contacts on regular polygons of 3, 4, 5, 6, 8, 12 sides, each found by exhaustive search over edge ends and refinement along the edges. 3 sides: margin 0.231 against a half-edge of 0.866; 4 sides: margin 0.333 against a half-edge of 0.707; 5 sides: margin 0.235 against a half-edge of 0.588; 6 sides: margin 0.293 against a half-edge of 0.500; 8 sides: margin 0.284 against a half-edge of 0.383; 12 sides: margin 0.223 against a half-edge of 0.259. From six sides up every contact sits at an end of its edge; on the triangle and the pentagon two of the four settle near the middles of edges instead. On the square and the even polygons the corner contacts take alternate ends of four edges a quarter-turn apart; an odd polygon has no edge exactly a quarter-turn round and holds less than either even neighbour.

The hold is in the corners

A disc cannot be held by frictionless contacts and a regular polygon can, so a polygon with more and more sides has to lose its hold somewhere. Searched exhaustively, the best four contacts sit at alternate ends of four edges a quarter-turn apart, and their margin is the half-edge sin(π/n) less a correction that falls as 1/n² — 74% of it at eight sides, 99.4% at sixty-four. The hold is lost as the side shrinks, not as its square, and it is carried entirely by how far a contact sits from its edge's middle.

holding · Restraint

Named alongside it

The objects these essays reach for when they reach for this one.

Form closureUnilateral constraintPositive spanClearanceContact normalConvex hullLinear programToleranceClosure marginEnumerationEscape coneExact-constraint

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