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The thread: Exact and approximate

Watt's straight line is not straight and Peaucellier's is. The difference is measurable, it took ninety years to close, and the error curve of an approximation is a more interesting object than the approximation.
10⁻¹⁶10⁻¹³10⁻¹⁰10⁻⁷10⁻⁴10⁻¹0%25%50%75%100%Watt, 1784Chebyshev, 1850sPeaucellier, 1864fraction of the available stroke useddeviation ÷ span120 solved positions per pointfifteen decades, and one flat line The paths points trace

The straight-line problem

Before 1800 a long true flat surface was harder to make than almost anything else, so guiding a piston straight without a slide was worth solving. Watt's answer was an approximation. Measuring how good an approximation, over how much of the stroke, turns out to be a more interesting question than whether it is exact.

05101520050100150lift-0.010-0.00500.0050.010050100150cam angle (degrees)acceleration (per degree²)constant accelerationsimple harmoniccycloidalacceleration differentiated from the displacement above itsmoothest is not gentlest Prescribed motion

The law that costs least is not the smoothest

Constant acceleration gives the lowest peak acceleration of any motion law and an impulsive jerk. Cycloidal motion has finite jerk everywhere and a peak acceleration 57% higher. The trade is real, it is measurable, and the displacement curves that everyone plots give no hint of it.

10 teethundercut14 teethundercut17 teethundercut18 teethclean24 teethcleanred: the root circle has risen above the base circlethreshold N = 2/sin²α = 17.097 Teeth

Undercutting, and the seventeen-tooth rule

Below a certain tooth count a standard cutter eats into the flank it is supposed to be forming. The count is quoted as seventeen. The formula gives 17.097, which means seventeen undercuts slightly and eighteen is the smallest that does not — the rounding went the convenient way.

PQOCarm 5, rhombus 3, crank 1.6deviation 6.5e-16 of span The paths points trace

Peaucellier and the exact answer

Eighty years after Watt settled for an approximation, a French army officer found a linkage that draws an exactly straight line from pin joints alone. It works by inversion in a circle, the product it holds constant is measurable, and on this site it comes out straight to 10⁻¹⁶ of its span.

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