Machine Kinematics
solved, then drawn
Concept

Gear ratio — where it appears

The ratio of two meshing gears' angular rates, equal to the reciprocal ratio of their tooth counts. It contains no length at all, so it is unchanged by the module and is determined exactly by any observation of the two shafts.

Named by 5 essays across 4 fields — each of them below, with the objects they name alongside it.

A ratio that is not a number. The output-to-input angular velocity of a four-bar, computed from the velocity solution at every position. It runs from -0.398 to 0.333 — it changes sign, because the rocker turns back — with a mean of 0.000 that no instant of the cycle actually exhibits. Quoting a single figure for a linkage's ratio is quoting the average of that curve. A gear pair is the case where the same phrase is honest: its ratio is 0.5000 and stays there, which is not a coincidence but the property the involute was invented to guarantee.

The ratio that is not a number

A four-bar's output-to-input speed ratio runs from −0.29 to 0.51 through one turn and changes sign on the way. Quoting a single figure for it quotes the average of that curve, which the mechanism never exhibits. A gear pair is the case where the same phrase is honest, and it is honest by construction.

wrong · Misconception 20 teeth driving 32. Both flanks generated from the involute, not approximated, at a pressure angle of 20°. The orange line is the line of action — tangent to both base circles, and the only place contact happens. Its length between the two tip circles divided by the base pitch is the contact ratio, 1.612 here, which means that for 61% of the cycle two tooth pairs are carrying the load and for the rest just one. The velocity ratio is 0.6250, and it is constant because the common normal never moves. The dashed extension runs between the two base tangency points, which are 8.89 mm apart; the heavy part is where contact actually happens.

The module is a size, the ratio is a shape

A spur pair has exactly one length in it. Every quantity it produces is either proportional to that length or completely independent of it — centre distance, base pitch and contact length scale exactly; ratio and contact ratio do not move at all, not even by a part in ten to the fifteen.

gears · Tooth A geared five-bar at 3 : 2, its coupler pin traced over 2 input turns. Two cranks of length 1 on pivots 3 apart, meshed through gears whose pitch circles, dashed, have radii 1.800 and 1.200, so the second crank turns 1.5000 times for every turn of the first and the other way. Coupler bars of 3 and 2.5 join them at the pin C, and the thin curve is where C goes over 2 turns of the input. The two crank pins are always between 1 and 5 apart and the bars can span 0.5 to 5.5, so the chain never meets a dead position. After 2 turns the machine is exactly where it began and the curve is closed.

One freedom, and a motion that never repeats

Mesh a gear on each crank of a five-bar and the count and the rank agree that one freedom is left, at every gear ratio. Whether the machine ever comes back to where it started is a different question, and neither instrument can see it: at 3 to 2 it is home after two turns, at 37 to 23 after twenty-three, and at the golden ratio never, with its nearest returns at the Fibonacci numbers.

constraint · Mobility The closed path of a geared five-bar's pin at four gear ratios. A five-bar with two cranks of length 1 on pivots 3 apart, couplers 3 and 2.5, and a gear on each crank, drawn over one whole cycle at ratios 1 : 1, which closes after 1 input turn; 2 : 1, which closes after 1 input turn; 3 : 2, which closes after 2 input turns; 5 : 3, which closes after 3 input turns. Both assembly branches of the coupler pin are drawn, one in each colour. The curves they make together have degree 6, 10, 16, 26.

Every rational gear ratio has a degree

Mesh a gear on each crank of a five-bar and the pin where its couplers meet draws a closed curve at every rational ratio. Its degree is 6 at 1 to 1, 16 at 3 to 2, 68 at 13 to 8 and 178 at 34 to 21: four times the larger term of the ratio plus twice the smaller, read off the span of one polynomial in one variable. Along the golden ratio's convergents the degree grows by the golden ratio at each step, and at the golden ratio itself no fit finds any.

algebra · Algebra The same five-bar with its gears meshed outside and inside. A geared five-bar drawn over a whole cycle at four ratios, with its two cranks turning against each other in the top row and together in the bottom one — an external mesh and an internal one, which is the same machine with the ratio's sign changed. Both assembly branches are drawn. The curves have the same degree in both rows — 1 : 1 at 6, 2 : 1 at 10, 3 : 2 at 16, 5 : 3 at 26 — and they are not the same curves: the lower ones are the maximally circular members of their degree and the upper ones are not, which is a difference nothing about the drawing shows.

The mesh inside keeps the half

Mesh a geared five-bar's two gears inside each other instead of side by side and the cranks turn together rather than against each other. The curve its pin draws has exactly the same degree at every rational ratio — and it passes through each circular point half that degree, which is as often as any curve can, where the counter-rotating machine manages between a third and two fifths. The sign of the ratio is the whole difference.

algebra · Algebra

Named alongside it

The objects these essays reach for when they reach for this one.

Geared five-barCircular pointsContinued fractionDegreeInvoluteAlgebraic curveAverageBacklashBase circleConfiguration spaceConstraintConstraint jacobian

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