Machine Kinematics
solved, then drawn
Concept

Rolling without slipping — where it appears

Contact between two curves in which equal arcs pass the contact point, so no sliding takes place along the tangent. Every planar motion is the rolling of one centrode on another, and a wheel's rolling is a constraint imposed rather than a description of a motion already fixed.

Named by 6 essays across 3 fields — each of them below, with the objects they name alongside it.

Two surfaces in contact, sliding everywhere but one place. The sliding speed at the contact of an involute pair, formed by taking the velocity of each body's material point at the contact and subtracting. It is zero at exactly one position — the instant the contact is at the pitch point, measured here at 7.30e-15 mm per radian — and grows linearly on both sides of it, at the rate the relative angular velocity says. Gears roll at one point of the tooth and slide everywhere else, which is why a tooth wears into a shape with a band of polish across it rather than uniformly. What is not claimed is any consequence of the sliding: friction, wear and heat need forces, and there are none here.

Rolling at one point only

Two wheels in mesh are usually described as rolling. Their pitch circles are — those are centrodes, and centrodes roll — but the surfaces that are actually touching slide against each other everywhere except at one instant, and the sliding is the largest velocity in the mechanism.

meshing · Meshing Where the coupler is pivoting, at 70°. At any instant the coupler is turning about one point — not a pin, and usually not on the mechanism at all. Kennedy's theorem finds it: the crank and coupler share the pin at A, the coupler and rocker share B, so the coupler's centre relative to the frame must lie on both O₂A extended and O₄B extended, and it is where they cross. The dashed lines are that construction. The cross is a completely different route to the same point — the place where the coupler's solved velocity field is zero, computed from the Jacobian and knowing nothing about Kennedy. Across 119 positions the two agree to 2.7e-15. At this instant the centre lies outside the frame — the two construction lines are nearly parallel, the coupler is close to translating, and the pivot has run off rather than gone missing.

Where the coupler is turning

At every instant the coupler of a four-bar is rotating about a single point — not a pin, and usually not on the mechanism at all. Track that point in two different frames and you get two curves which, rolled on each other without slipping, reproduce the coupler's motion exactly. The bars are one way of producing it and not the motion itself.

curves · Coupler Two ellipses on their foci, at a ratio of 0.603. Each wheel is an ellipse turning about one of its own foci, with the centres a major axis apart. The focal property does the work: the two radii from the two foci add to the major axis, so the contact stays on the line of centres by construction, and the rolled arc lengths agree to 2.5e-8 of their length. The ratio at this instant is 0.6033; over a turn it runs from 0.538 to 1.857, a range of 3.4490 against the ((1+e)/(1−e))² = 3.4490 the eccentricity predicts. And one turn of one wheel is exactly one turn of the other, which is the condition that makes it a pair of wheels rather than a pair of curves. positioned by solving, not by drawing.

A ratio that is a function of the angle

A gear pair is usually two circles rolling. Ask instead for an output that runs forty per cent fast for half a turn and forty per cent slow for the other half, and the two shapes that deliver it are not a design decision — the demand fixes both pitch curves completely, and the only question left is whether they close.

meshing · Meshing A wheel on a real road rides the long waves and bridges the short ones. Three metres of a class C road — the ISO 8608 average — built from 80 sines of random phase from 5 cm to 90 m wavelength, heights in millimetres and drawn far taller than they are. The second line is the lowest point of a wheel of 0.6 m radius rolled along it: where it lies on the road the wheel touches, and where it lifts off the wheel bridges a trough. On this stretch it touches 12% of the way. A wheel counts its centre's path, so the texture it bridges no longer adds to its count, and the waves it follows still do.

A real road sets its own power

On a road of one sine, a wheel's overcount falls as the inverse square of its radius, and two wheels extrapolate it away. A real road is a spectrum. Over the band road standards describe, every wheel smaller than the road's tightest trough — about a metre and a half on an average road — counts the road's whole length, and its size makes no difference at all. With the texture below that band, bigger wheels do bridge more, but the overcount falls as the two-thirds power of the radius, a power the road's spectrum sets: 2(3 − w)/(5 − w) for a spectrum falling as n^−w. The inverse-square recipe removes a sixth of the error.

rolling · Rolling Three wheels on one road, each bridging a different share of its texture. Two metres of a class C road built from 110 sines of random phase from 1 cm to 90 m wavelength, heights in millimetres and drawn far taller than they are, and the lowest points of three wheels of 0.3, 0.6, 1.2 m radius rolled along it together. Where a wheel's line lies on the road the wheel touches it; where it lifts off, the wheel bridges a trough. On this stretch they touch 4%, 2%, 1% of the way. Each counts its own centre's path, so the three counts differ by how much texture each bridges, and the differences carry the road's spectrum.

Three wheels read the road they measure

A wheel's overcount on a real road falls as a power of its radius that the road's spectrum sets, so two wheels cannot extrapolate it away without being told the power. Three can fit it. Rolled together over 150 m of a class C road textured to 1 cm, wheels of 0.3, 0.6 and 1.2 m read a power of 0.64 against the law's 2/3, read the road's class from its level, and extrapolate the distance to 2 × 10⁻⁵ where the smallest wheel alone is out by 10⁻³. The standard band's floor, which no practical wheel bridges, turns out to lie on the same law and is extrapolated with it. The method is worth five times on a smooth road and five hundred on a rough one, and near the end of the road's texture it reads the end instead.

rolling · Rolling One tyre pressed harder: its patch grows and averages the road it used to ride. 0.6 m of a class C road built from 110 sines from 1 cm to 90 m, heights in millimetres and drawn far taller than they are, under a 0.3 m tyre. The tyre is a circular tread on a bed of vertical springs; at each position its centre height is the one at which the springs carry the load. The grey line is a rigid wheel's lowest point, riding the peaks. The coloured line is the level the loaded tread's patch rests at, 9 mm deflection, a patch 146 mm long on a flat floor: it passes over the short texture as an average of it instead of following its tops.

A load reads the road a radius cannot

Press a tyre harder and its contact patch grows, and a patch averages the road where a rigid wheel rides its peaks. Averaging is linear, so the overcount it leaves falls as the patch's first power and scales with the road's roughness in exact proportion, not as the two-thirds power three wheel sizes read. One 0.3 m tyre at deflections of 3, 9 and 27 mm fits that law and extrapolates the distance to 3 × 10⁻⁷ on a smooth road and 6 × 10⁻⁶ on an average one, against 2 × 10⁻⁵ for three rigid wheels. On the roughest roads its lightest patch lifts off in places, and it does worse than they do.

rolling · Rolling

Named alongside it

The objects these essays reach for when they reach for this one.

ApproximationCentrodeRolling constraintScale invarianceVelocity ratioCalibrationConjugate-actionIdentifiabilityMeshing equationPitch pointAccelerationContact normal

All concepts