Machine Kinematics
solved, then drawn
Concept

Kutzbach's criterion — where it appears

The spatial version of the mobility count, subtracting each joint's constraints from six freedoms per body. It declares a universal joint, a Sarrus linkage and a Bennett linkage all immobile, and each of them moves.

Named by 10 essays across 4 fields — each of them below, with the objects they name alongside it.

Kutzbach's count against the measured mobility. Five closed loops of revolute joints. The count is 6(L − 1) − 5j, a statement about how many links and joints there are; the measurement is the number of joints minus the rank of the loop's screw system, which knows only where the axes point. They disagree for four of the five, and the one they agree on is the generic seven-joint loop — so the formula is not broken, it is blind to the special geometry that makes the other four work. The universal joint is counted at -2 degrees of freedom and is in every car built.

Six freedoms, not three

Every mechanism on this site so far has been flat, and flatness is not a simplification made for teaching — it is a special case that hides the most interesting thing constraint counting does, which is get the answer wrong about mechanisms that are in daily use.

spatial · Spatial elbow arm at a posture. elbow arm, drawn from 6 joint values through a product of 6 exponentials — no equation is solved anywhere in this picture, because an open chain has none to solve. The thin lines are the joint axes at this configuration, which are also the columns of the arm's Jacobian: the tool's velocity is a sum of turns about exactly those lines. Here the smallest singular value of that Jacobian is 0.3674 and the largest is 2.407, so the arm is comfortably away from a configuration where a direction of motion is lost. Drag θ₂ shoulder.

The chain that does not close

Every mechanism on this site so far has been a loop, and a loop is why a configuration here is a solve. An arm has no loop. Its pose is a product of six transforms, evaluated, with nothing to converge and nothing to refuse — and the difficulty does not disappear, it moves to the other end of the problem.

serial · Serial Kutzbach, plus the constraints counted twice. Each row is 6(n − j − 1) + Σf, then the redundant constraints ν measured from the two legs' constraint systems, then the mobility measured from the rank of the whole loop's screw system. The first column is wrong for 5 of 6 of these mechanisms; adding ν repairs every one. The catch is that ν is not a property of the joint graph — Bennett's linkage and a spatial four-bar with one twist changed have the same graph and different ν — so the corrected formula needs the measurement it was supposed to replace.

The formula is repaired by the thing it replaced

Kutzbach's count is wrong about most of the mechanisms worth building, and every textbook gives the same repair — add back the constraints that were imposed twice. The repair works on every loop this site has. It is also not a formula, because the number it adds cannot be read off the joint graph.

constraint · Spatial The same error, twice, in two directions. A Sarrus linkage with one axis of one chain tilted off true, and the motion range that survives. Tilted within the plane the chain works in, it does not care: at 0.2 radians — eleven and a half degrees, which is not a manufacturing error by any standard — it still drives through a full turn. Tilted out of that plane, 0.001 radians stops it dead. Two hundred times the error, in the other direction, for no cost at all. What separates them is whether the perturbation lies in the screw system the mechanism leaves unconstrained — so "an overconstrained mechanism must be exact" is not merely crude, it is wrong about the case it is usually said of.

Fragility has a direction

Tilt one axis of a Sarrus linkage out of true by a thousandth of a radian and it stops dead. Tilt the same axis of the same mechanism by two hundred times as much, in the other direction, and it drives through a full turn with nothing measurably wrong. Three orders of magnitude between two errors of the same size — and the direction that matters is the one the reciprocal screw system names.

practice · Overconstraint Two numbers, and where they differ. Every mechanism in this field, with what its constraints leave and what its brackets fill. On every mechanism without a rolling contact the two columns are the same number, which is why nobody had to say which one mobility meant. Here only the rail agrees with itself — and the rail is the one mechanism in the table that cannot go anywhere new.

The count that counts the wrong thing

Mobility has meant one number for six fields, because until a wheel appeared no mechanism could tell two questions apart. A rolling wheel has two velocity freedoms and a three-dimensional reachable set, and the formula that gives 2 is not wrong — it is answering the question about instants when the question anybody asks is about intervals.

constraint · Mobility What the clearance has to swallow. Bennett's linkage with its second length multiplied by 1 + δ, and the closure error the solver drives down to and then cannot improve on. The loop does not close at any δ tried, including one part in a million. But the gap is exactly proportional to δ — the ratio varies by 0.07% across four decades — with a measured constant of 0.507. Shared over 4 joints that is 0.127 δ of play per pin, so a linkage machined to one part in a thousand needs about 0.20 mm of clearance in a link of 1.6 m, or a hundredth of a millimetre in a link of 1.6 cm. That is an ordinary running fit, and it is why a mechanism that cannot be built is in every folding table.

Why a hinge works

A door hinge with three knuckles is overconstrained — three axes imposed where one would do, and exactly parallel is a condition no bored hole has ever met. It works because the misfit is 0.507 times the error and the play in each knuckle is larger than that. The mechanisms this site called unbuildable are built every day, and the thing that builds them is the clearance that was already there.

practice · Overconstraint What it takes to build each of the twelve. The same twelve, read as a bill of materials. Six of them are one joint, because a lower pair permits the whole symmetry group of its surface and those six groups are exactly the symmetry groups surfaces have. The other five with a dimension take a chain: two slides for planar translation, three for Cartesian motion, a thread and two slides for the screw-in-a-plane group, and three parallel pins with a slide along them for Schoenflies motion — which is a SCARA arm, and is why a pick-and-place machine has four joints and not one. The group each chain produces is measured from four hundred sampled poses rather than declared, and every row agrees.

The freedom that is a set

Grübler's rule has been on this site since its first essay, and it adds up numbers. Each of those numbers is the dimension of a group of displacements, and the group has eleven siblings the number cannot distinguish. The count is not wrong; it is a projection, and this is what the projection discards.

constraint · Mobility How much of Bennett's turn survives a bar being wrong. The same four bars and the same four twists, with one bar's length changed by the amount on the left and nothing else touched. The bar shows the fraction of 48 sampled positions of the first joint at which the loop closes to within 10⁻⁹. Two parts in a thousand already costs most of the travel. This is what it means for a mechanism to work only on a condition rather than approximately near one — and it is why Bennett's linkage was a curiosity for eighty years before anyone could machine to it.

Bennett's condition is a ratio

A spatial loop's parameters are lengths and angles together, so a scaling touches only half of them. Bennett's condition — a over sine alpha equals b over sine beta — is a relation between the two halves, and what it demands of a machine is a relation between its lengths and its twists rather than a property of either.

spatial · Spatial In space the arithmetic allows almost nothing. A body in space has six freedoms and a revolute joint takes five, so a mobility of one needs (6n − 7)/5 joints — and that is an integer only when the link count leaves a remainder of two on division by five. The whole table is this: 7, 12, 17, 22 links, and nothing else. At seven links the degrees must sum to fourteen across seven links with none below two, so every link is binary and the graph is a single seven-cycle: there is exactly one spatial chain, and it is a loop. That is the census explanation for something the spatial field has lived with since it was written — every spatial mechanism on this site is one closed loop — and it had never been stated as a count. The next admissible size is twelve links and thirteen joints, where two assortments are arithmetically possible, 157 candidates give 33 graphs, and 5 of them are chains — every one with ten binary links and two ternary, so the assortment with a quaternary link is empty exactly as four of the planar ones are.

In space there is one chain

A body in space has six freedoms and a revolute joint takes five, so a mobility of one needs (6n−7)/5 joints — an integer only when the link count leaves a remainder of two on division by five. At seven links every link is binary, the graph is a single seven-cycle, and there is exactly one spatial chain.

spatial · Spatial Arms with their tools pinned down. Pin an arm's tool to the ground and the open chain is a closed loop, which the first field of this site knows how to count. Kutzbach gives 6(n − 1) − 5n = n − 6 for a loop of n revolutes, and the measurement is n minus the rank of its screw system — the columns of the arm's own Jacobian, read as constraints rather than as velocities. The two agree on every row but one, and the one is the arm at a wrist singularity: the formula says the pinned arm is a structure and the mechanism has a freedom. That is the finding this site opened with, arrived at from the far end of its subject.

Pin the tool and it is a loop

Hold an arm's tool still and the open chain becomes a closed one, which this site has known how to count since its first field. Kutzbach's criterion says a pinned six-joint arm is a structure. At each of its three singularities the measurement says it can still move — the site's founding finding, arrived at from the far end of its own subject.

serial · Spatial

Named alongside it

The objects these essays reach for when they reach for this one.

MobilityOverconstraintConstraintRankScrew systemDegrees of freedomScrewBennett's linkageLoop closureReciprocal screwRedundant constraintthe Sarrus linkage

All concepts