Machine Kinematics
solved, then drawn
Concept

Coupler point — where it appears

A point rigidly attached to a linkage's coupler, whose path is the curve the mechanism is usually built to draw. Where it sits on the coupler is two more parameters of the machine, as much a property of the built object as the four lengths are.

Named by 4 essays across 3 fields — each of them below, with the objects they name alongside it.

A defect that draws nothing wrong. The same four-bar swept 360 times with the pre-correction Jacobian and with the corrected one, at eight coupler-point offsets. Corrected, every position is reached at every offset. Uncorrected: 5 of the offsets lose nothing at all, and then it loses 58, 159, 267 of 360. The picture was never wrong — a refused position is simply not drawn — so the only symptom was a sweep with fewer frames in it than it asked for.

The solver was refusing a quarter of the sweep

Four numbers in this site's Jacobian had the wrong sign, from the foundation phase until now. Every picture it ever drew was correct, because a wrong derivative does not move a converged answer — it just makes Newton crawl, until the stall rule declares the position unreachable. The symptom was a sweep quietly returning fewer frames than it asked for, and no gate in the fleet has a rule against that.

wrong · Misconception What each instrument recovers. The same twenty poses of the same four-bar, read three ways. A protractor on the output link recovers 3 of the four lengths and leaves the fourth exactly invisible, because its readings are dimensionless in the lengths and scaling the machine does not move them. A coordinate machine on the tracing point recovers all six parameters — the four lengths and the two that say where the tracer sits — at a condition number of 162.3. Using both recovers the same six at 26.1, 6.2 times better, which is the case for putting two instruments on one machine: not more parameters, better-conditioned ones.

A ruler and a protractor

What a measurement recovers is decided by the units of its readings. An angle is dimensionless and cannot see a size; a position is not and can. And putting both instruments on one machine recovers no more parameters than the better of them alone — it recovers the same ones six times better conditioned.

metrology · Parameter One crank, four machines, one area. Four crank-rockers sharing only a crank of length 1, with grounds, couplers and rockers all different, each tracing the point 30% of the way from the crank pin to the rocker pin. The curves have different shapes and sizes and different places in the plane, and the area each one encloses is 2.199115 = (1 − 0.3)·π·1² — on both assemblies of every one, with a worst difference of 3.2 × 10⁻¹⁴.

The area a coupler point encloses

Trace a point on the line through a crank-rocker's two moving pins and the region its curve encloses has area (1 − u)πa²: the crank pin's own circle, scaled by how far along the line the point sits. No ground, coupler or rocker length appears in it. Four machines that share only a crank enclose 2.199115 each, to 3 × 10⁻¹⁴.

curves · Coupler A calibration that improves the machine and reports the wrong one. The truth's tracing point is 0.198 units from where the model says it is, and the model has only four lengths with which to say so. Fitted over half a turn, it reduces the error there by a factor of 33 and over the other half by a factor of 21, so every practical test says the calibration worked. It got there by moving the rocker by -0.2474 — 8.2% — and the coupler by -0.0317. The residual it cannot drive away, 4.18e-3, is the only signal that anything is missing, and it is the signal a practitioner is most likely to read as instrument noise.

A parameter the model has not got

The machine's tracing point is 0.198 units from where the model says it is, and the model has only four lengths with which to say so. It absorbs the discrepancy: the error over the measured half-turn falls by a factor of thirty-three, the error over the other half falls by twenty-one, and the rocker comes back eight per cent short.

metrology · Parameter

Named alongside it

The objects these essays reach for when they reach for this one.

CalibrationIdentification jacobianScale invarianceAssembly branchCoupler curveCrank-rockerFinite differenceGrashof's conditionHolditch theoremIdentifiableJacobianKinematic solve

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