Machine Kinematics
solved, then drawn
Concept

Osculating circle — where it appears

The unique circle agreeing with a curve at a point in position, tangent and curvature, so that it has three-point contact with it. It is the circle a single pivot would have to be placed at to imitate the motion of that point, and how long the imitation lasts is measured as a contact order.

Named by 12 essays across 4 fields — each of them below, with the objects they name alongside it.

A point, its pole, and the centre it is turning about. The tracing point is on the coupler at (0.45, 0.5) of its length. The cross is the pole, the faint curve is the path the point traces over a whole turn, and the circle is the one that path is momentarily on — centre marked, radius 0.267. The point, the pole and the centre are collinear, which is not an accident of this position: a point's centre of curvature always lies on its own ray from the pole, and Euler and Savary's relation says where on it. Here that relation puts the centre 5.6e-16 of a unit from where differentiating the loop equation three times puts it. positioned by solving, not by drawing.

Every point has a centre

A point of a moving plane traces a curve, and near an instant that curve is a circle. Which circle is decided by one relation with two numbers in it — the same relation for every point of the plane at once, and it was written down in 1830 with no derivatives visible anywhere in it.

curvature · Curvature A cam profile is an envelope, and its curvature obeys the same law. The dashed curve is the pitch curve — where the roller's centre travels — and the solid one is the surface that has to be cut, which is the pitch curve offset inward by the roller radius. That offset is the conjugate law of this field with one centre of curvature sent to infinity, and it says ρ_cut = ρ_pitch − r. Measured off the drawn polyline at six angles, the worst departure is 4.8e-7: at 95° the pitch curve has radius 29.52 and the cut profile 21.52, against 21.52 predicted. It is also why undercutting is a curvature condition rather than an accident: where ρ_pitch falls below the roller radius the offset turns itself inside out.

A profile is an envelope

A cam's surface is not a curve somebody drew. It is the envelope of the roller as the roller runs round the pitch curve, and its curvature is the pitch curve's less the roller radius — a law that this site's cam library was breaking for six months, in the one curve that gets manufactured and the only one no check looked at.

cams · Cam Where the curvature is standing still, at 66°. The cubic of stationary curvature: every point on it traces a path whose curvature has stopped changing at this instant, so its osculating circle fits for one order longer than an ordinary point's. It passes through the pole — twice, with a double point there — and through both moving pins, which is the plainest case there is, since a pin traces an exact circle and a constant curvature is certainly a stationary one. The expression whose zero set this is looks like a quartic and its fourth-degree terms cancel to 1.2e-14 of the third-degree ones. positioned by solving, not by drawing.

Where the curvature stands still

One derivative further on there is a second locus: the points whose path curvature has momentarily stopped changing. The expression whose zero set it is looks like a quartic, its fourth-degree terms cancel, and the cancellation is measured at ten to the minus fourteen rather than assumed.

curvature · Curvature Four positions brought together. Burmester's construction for four prescribed positions gives a curve of points that can be fixed pivots. Bring the four positions together and it has to become the cubic of stationary curvature, because a circle through four coalescing positions is a circle of four-point contact. Measured along one ray from the pole: the finite curve crosses at one radius and the cubic at another, and the gap between them falls as the square of the spread — fitted exponent 2.024, and 7.9e-5 coupler lengths at a spread of 0.01 radians. The finite construction is the same concyclic test the site's four-position synthesis is built on, so this compares that machinery against the infinitesimal one rather than against a re-implementation of either.

Four positions brought together

Burmester's construction finds the points of a moving plane whose four prescribed positions lie on a circle. Bring the four positions together and the curve it draws has to become the cubic of stationary curvature — and the gap between the two closes as the square of the spread, with the exponent measured rather than assumed.

curvature · Curvature Crank angle θ and crank angle −θ, joined. The coupler curve alone, with 12 chords, each joining the point the tracing point reaches at a crank angle θ between 0° and 180° to the point it reaches at −θ on the same assembly. Every chord is square to the dashed axis, to 7.5 × 10⁻¹⁶ in the cosine, and every midpoint lies on it. Measured at 48 pairs, the reflection of one point misses the other by at most 4.2 × 10⁻¹⁵. The crank's own angle is the pairing: the two places the curve crosses its axis are crank angles 0° and 180°, the only angles equal to their own negatives.

A symmetric curve from a lopsided machine

A four-bar with a crank of 1, a ground of 3 and a rocker of 2.5 has no symmetry anywhere in it. Make the rocker, the coupler and the arm from the rocker pin to the tracing point one length, and the curve it draws is its own mirror image to 4 × 10⁻¹⁵, about a line through the rocker pivot turned from the ground line by exactly half the coupler's angle at that pin.

curves · Coupler A flat face on a base circle of 30, where the profile bends tightest. The cycloidal programme — rise 10 over 120°, return over 120° — cut for a flat-faced follower on a base circle of 30, turned to 212.4°, where the profile's radius of curvature is smallest. The contact sits −5.37 from the follower's axis, which is ds/dθ, and the dashed circle is the one that fits the profile there: R₀ + s + s″ = 24.668, and 24.668 fitted through the drawn curve. The face's pressure angle is zero at every angle. What it needs instead is for that radius to stay positive, and it does so on every base circle above 5.332.

A flat face asks for a convex cam

A flat-faced follower is pushed at right angles to its face, so its pressure angle is zero at every angle and the constraint that sizes a roller's cam disappears. What replaces it is convexity: the profile's radius at the contact is R₀ + s + s″, and a base circle below 5.332 leaves a cycloidal cam with a hollow the face cannot reach — held 0.446 high on a base of 2.

cams · Cam Two Burmester points, or none, depending where the crank is. A Burmester point's path stays on one circle to fifth order. A planar motion has at most four of them; two of this mechanism's are always its own moving pins, whose paths are exact circles and satisfy every order at once. The other two are real for 67 per cent of the turn and complex for the rest, and the count changes without anything about the mechanism changing. The window matters and is stated: points beyond a hundred coupler lengths from the pole are not counted, and widening the window from six to four hundred moves the count of positions-with-two from 191 to 245 out of 360. A silent cap here would read as an absence.

The circle a point stays on longest

One condition further on are the points whose path holds a circle to fifth order. A planar motion has at most four; two of them are always the mechanism's own pins, and the other two are real for two thirds of a turn and complex for the rest — a count that changes while nothing about the mechanism does.

curvature · Curvature The string is the radius. An involute is generated by unwinding a taut string from the base circle, and the taut string is the flank's normal — so the point where it leaves the base circle is the centre of curvature and the string's length is the radius. At a flank radius r that length is √(r² − r_b²), and the dashed curve is that expression. The dots are the curvature of the polyline this site actually draws, measured by circumcircle through consecutive points, over 324 of them. Worst relative disagreement 1.9e-6. At the base circle the radius of curvature is zero, which is why a flank cut below it is not an involute and why undercutting removes exactly that part.

Two flanks, one law

At a gear mesh the two tooth flanks are conjugate profiles, the pitch point is the pole of their relative motion, and their radii of curvature are tied to each other rather than free. Each flank's radius varies fourfold across the mesh and the sum of the two does not vary at all.

gears · Tooth Three points, three orders of contact. Replace the coupler point by a crank pivoting at the centre of its path's osculating circle, drive the linkage away from the instant, and measure how far the point gets from that circle. The distance grows like a power of the step, and the power is the number of derivatives that agreed. An ordinary point gives 3.00; a point of the cubic of stationary curvature gives 3.94; a Burmester point, where the curvature is stationary and its rate of change is too, gives 4.97. Nothing in the measurement knows which kind of point it was handed. This is what the two special curves are for: they are where a single pivot can replace a whole linkage for longest. positioned by solving, not by drawing.

How long a pivot stands in for a linkage

Throw the four-bar away and replace a coupler point by a crank pivoting at the centre of its path's curvature. The two separate like the cube of the crank step for an ordinary point, the fourth power on the cubic, and the fifth at a Burmester point — three exponents that are the whole field, measured with no derivative anywhere in the measurement.

curvature · Curvature A dwell six-bar built on the vertex of a symmetric coupler curve. The four-bar with ground 3, crank 1, and coupler, rocker and arm all 2.5, with the angle at the rocker pin set to 120.8024°, so that its coupler curve is its own mirror image about the dashed line. The curve crosses that line at crank angle 0°, and a link of the osculating radius there, 5.7691, runs from the tracing point to a pin at the centre of curvature; an output link of 3 from a third ground pivot holds that pin, square to the dwell link at the vertex. Faintly, the dwell link and output 50° of crank either side. The output swings 7.43° over a whole turn, and near the vertex its angle changes only at sixth order in the crank's.

The flattest dwell is not the longest

A coupler curve that is its own mirror image has no odd terms in its distance from a circle centred on the mirror line, so one angle of the coupler can remove the fourth-order term and leave a dwell of sixth order, with no search of the curve. A six-bar built there dwells for 58.7° of crank inside 0.1% of its swing. Turned two degrees away from that angle it dwells for 80.1°, and the searched six-bar for 24.4°.

curves · Coupler Three circles at one point, at 50°. The osculating circle of the fixed centrode at the pole, the osculating circle of the moving centrode there, and the inflection circle. All three pass through the pole and all three have their centres on the common normal — which is what makes the relation between them a relation between three numbers on a line. The two centrode radii are 16.180 and 9.730, signed along that normal, and the inflection circle's diameter is 24.398 against the 24.409 the other two give. Nothing in that arithmetic knows there is a linkage. The window is 30.25 wide and the larger osculating circle is 32.36 across, so it is cut at the edge: what is drawn is the neighbourhood of the pole, where the three curvatures are the same three numbers however far the circles carrying them reach.

The two numbers are the curves' own

Every essay in this field runs on the inflection circle and the pole tangent, and every one has taken them from the motion's derivatives. They are the two centrodes' radii of curvature at the pole, combined harmonically — measurable off the curves with no mechanism in the arithmetic, and carrying a sign that changes eight times in a turn.

curvature · Curvature Three laws in the band: a third, a sixth and a sixth. For bands from 3% to 10 ppm of the output's swing, three things measured on the symmetric six-bar itself: the longest dwell at any angle at the rocker pin, the dwell at the sixth-order angle γ = 120.8024°, and how far below γ the best angle sits. The dots are measurements and the lines are the two-term model's predictions from two coefficients read off the output's even part. Over the four tightest bands the fitted exponents are 0.173, 0.172 and 0.333, against a sixth, a sixth and a third. At 10 ppm the best angle is 0.490° below γ against a prediction of 0.488°, and the dwell at γ is 26.43° against 26.23°. The loosest bands sit above the lines, where the terms the model leaves out are no longer small.

The dip that buys the dwell

A symmetric coupler curve's six-bar dwells longest a little below the angle that makes its error sixth order, and three bands gave three numbers. Across three and a half decades of tolerance the best angle's distance from that angle grows as the cube root of the band, both dwells as its sixth root, and their ratio is (27/4)^(1/6) = 1.3747 at every band — because the best machine spends the whole band on one dip and ends its dwell where the output comes back.

curves · Coupler

Named alongside it

The objects these essays reach for when they reach for this one.

Path curvatureContact orderCubic of stationary curvatureEuler savaryBurmester pointConjugate pointCoupler curveDwellEnvelopeInflection circlePolynomial fitSymmetry

All concepts