Machine Kinematics
solved, then drawn
Concept

Overlap ratio — where it appears

How far a helical tooth or a twisted rotor advances along its own pitch, as a fraction of one pitch, measured across the face. It is bought with face width and helix angle alone, and at a whole number it makes a quantity integrated along the face — the length of contact, or the area open across a seal — constant through the turn.

Named by 2 essays across 2 fields — each of them below, with the objects they name alongside it.

One shaft angle, five places along a twisted rotor. A mismatched pair — a cycloidal rotor against a circular-tipped one of the same height, which are not each other's conjugates — with the rotors twisted by 1 lobe pitch along their length. The section at a given place along the shaft is the flat pair at an input angle shifted by the twist so far, so at one instant the five sections shown are at five different phases of the same mesh: the two bodies are into each other by 2.42 at the tightest section and 2.34 apart at the widest, with a mean of -0.408 across the whole seal. All five are drawn at one scale, and nothing here is meshed twice: one planar profile is read along a window.

A twist steadies what it cannot tighten

A helical rotor's sections are at different phases of the same mesh, so the clearance a machine has at one instant is a window along its own profile rather than a point on it. A wrap of exactly one lobe pitch holds the seal's open area constant through the turn — every harmonic at once, whatever the profile — and leaves its average, its tightest place and its widest place exactly where they were.

meshing · Meshing The field of action, straight and slanted. The rectangle a contact lives in: its width is the usable line of action, its height is the face width, and a new contact line enters every base pitch. On the left the teeth are straight, so the lines are vertical and each one arrives and leaves all at once — the total length in contact jumps by a whole face width, 40 mm, every base pitch. On the right the same pair with a 20° helix: the lines lean by the base helix angle, so a tooth enters at one end of the face before it has left at the other, and the total changes by 3.44 mm instead of 40. Nothing about the profile is different between the two panels.

Contact that runs along the tooth

A straight tooth engages along its whole face at once, so the amount of contact at a mesh is a square wave. Slant the tooth and a second contact ratio appears that has no tooth count in it and no pressure angle — bought with face width and helix angle alone, and able to reach a value at which the total length of contact stops varying at all.

gears · Tooth

Named alongside it

The objects these essays reach for when they reach for this one.

Contact ratioDesign ruleBase pitchClearanceConjugate-actionHarmonicInvoluteLine of actionLobeMeshPeriodicityPressure angle

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